 "Set-up time optimisation in injection moulding | ENGEL")
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Set-up time optimisation in injection moulding
Reduce set-up times by up to 80% thanks to the set-up assistant
The set-up assistant guides the machine operator safely and quickly through the tool change using a checklist. Integrated into the control system, the assistant reduces set-up time in combination with other technical equipment. The results of automatic set-up time optimisation in injection moulding include: Shorter product changeover times, increased production efficiency, error minimisation and optimised processes. An 80% reduction in set-up time is achieved in combination with other measures such as media coupling, quick-clamping device, preheating station, etc. The set-up assistant is available as an option for all machine types.
The set-up assistant interactively guides the machine operator through the individual work steps of the tool change. This significantly reduces machine downtime. Set-up times are shortened and overall productivity increased, as the injection moulding machines spend more time producing rather than being blocked by lengthy set-up processes.
The standardised and menu-guided approach of the set-up assistant minimises the risk of errors during mold change. A checklist guides the machine operator step by step through the set-up process. In addition to optimising set-up time in injection moulding, this leads to fewer production errors.
As much as possible, the set-up assistant automatically executes the program steps for the set-up process of the injection moulding machine. Manual steps are displayed in the control system. This allows even less experienced employees to perform set-ups safely and error-free, as manual intervention is significantly reduced. Reliance on highly qualified staff is minimized.
The set-up assistant offers improved efficiency gains even for experienced set-up teams. It takes the pressure off experienced staff, allowing them to focus on more complex tasks. Professionals can work even more efficiently.
You can customise the checklist according to your needs. The order of the steps in the checklist can be rearranged and the language can be adapted to local usage. These changes can be made at any time directly at the injection moulding machine controller.
The set-up assistant interactively guides the machine operator through the individual work steps of the tool change. This significantly reduces machine downtime. Set-up times are shortened and overall productivity increased, as the injection moulding machines spend more time producing rather than being blocked by lengthy set-up processes.
The standardised and menu-guided approach of the set-up assistant minimises the risk of errors during mold change. A checklist guides the machine operator step by step through the set-up process. In addition to optimising set-up time in injection moulding, this leads to fewer production errors.
As much as possible, the set-up assistant automatically executes the program steps for the set-up process of the injection moulding machine. Manual steps are displayed in the control system. This allows even less experienced employees to perform set-ups safely and error-free, as manual intervention is significantly reduced. Reliance on highly qualified staff is minimized.
The set-up assistant offers improved efficiency gains even for experienced set-up teams. It takes the pressure off experienced staff, allowing them to focus on more complex tasks. Professionals can work even more efficiently.
You can customise the checklist according to your needs. The order of the steps in the checklist can be rearranged and the language can be adapted to local usage. These changes can be made at any time directly at the injection moulding machine controller.
Our experts are always available to assist you.
 "Hannes Fritz | ENGEL")
In the past, the focus was primarily on reducing set-up times. Today, the shortage of skilled workers and the need to support employees during tool changes are top priorities. 50% of our customers see great potential in optimising the set-up process, particularly through interactive guidance in the SMED process and automated workflows. In response , we have further developed the set-up assistant for injection moulding.
 "7 steps to optimised set-up time in injection moulding | ENGEL")
Prepation of the tool change
Start the set-up assistant
Remove the previous tool
Install and set up new tools
Conduct system tests
Start of production
Follow-up
Result:
Significant reduction in machine downtime
Increased process reliability and quality
More efficient use of specialists and set-up teams
Counteracting the shortage of skilled labour
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The ENGEL victory 160 with digital set-up assistant12 September 2024At Fakuma 2024, ENGEL will showcase its digital set-up assistant within a compact production cell featuring the tie-bar-less victory 160, optimised for efficient fitting production.
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How ENGEL’s Set-up Assistant Boosts Efficiency25 September 2024At Fakuma 2024, ENGEL will present innovative solutions shaping the future of plastics processing. A key highlight is the digital set-up assistant, designed to simplify the operation of injection moulding machines and significantly enhance production efficiency.
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Fast set-up - efficient production31 January 2024Read this article to find out how you can increase your productivity by reducing set-up times with the help of the set-up assistant.
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Tutorial for the set-up assistantGuided bringing in and out of molds
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