Preventive maintenance
Maintenance packages for the care of powerful injection molding machines
With preventive maintenance, you maintain the value of your injection molding machines long-term while at the same time reducing maintenance costs. In addition, you increase availability and ensure that you meet legally required safety standards. We offer our flexible maintenance packages worldwide – based on your individual needs and in compliance with your production schedule.
With a preventive inspection, you can detect defects or wear conditions on your injection molding machine at an early stage. Necessary actions can be taken before a machine shutdown occurs. Take advantage of the benefits of preventive maintenance - we evaluate the current condition of your machine so that you can plan repairs in advance. In addition to high availability, you also ensure greater safety for your employees and equipment.
We support you in maintaining your injection molding machines preventively - with our experience and knowledge. Our service team will advise you on the options and help you select the right maintenance package for your needs. You can rely on our high, globally consistent service standard.
Whether linear robot, standard machine, or customized production cell - you will receive an individualized maintenance package based on your requirements. It ranges from simple safety checks and inspections to preventive and proactive maintenance. With the correct maintenance, you ensure safety, lasting value, and greater production efficiency.
With a preventive inspection, you can detect defects or wear conditions on your injection molding machine at an early stage. Necessary actions can be taken before a machine shutdown occurs. Take advantage of the benefits of preventive maintenance - we evaluate the current condition of your machine so that you can plan repairs in advance. In addition to high availability, you also ensure greater safety for your employees and equipment.
We support you in maintaining your injection molding machines preventively - with our experience and knowledge. Our service team will advise you on the options and help you select the right maintenance package for your needs. You can rely on our high, globally consistent service standard.
Whether linear robot, standard machine, or customized production cell - you will receive an individualized maintenance package based on your requirements. It ranges from simple safety checks and inspections to preventive and proactive maintenance. With the correct maintenance, you ensure safety, lasting value, and greater production efficiency.
Contact our service experts for more information about preventive maintenance in injection molding.
Preventive maintenance made easy with ENGEL care
Learn how you can maximize the availability and safe operation of your injection molding machines with ENGEL. Our service expert Rainer Beutl explains the benefits of preventive maintenance and gives you details of our customized maintenance packages.
A careful inspection of the safety-relevant components on your machines enables optimum working conditions for your operators. During the visual and acoustic check, ENGEL service technicians check your entire injection molding machine as well as linear robots for changes. With their years of experience, they know where to look and what to listen for.
The functionality of the machine is thoroughly checked. For example, we measure the platen parallelism, the screw speed, and the power consumption level of the barrel heater. We also check the injection unit, the tension and the wear condition of the drive belts.
After measuring and testing your machines, we also offer adjustment and optimization of the machine functions. As part of preventive maintenance, we perform calibration of the machine movements as well as control parameters.*
*only possible in combination with measuring & testing
With innovative ultrasonic measurements, our service technicians can determine the wear in the plasticizing screw in production-ready condition without disassembly. Regular measurement keeps wear under control and predicts the remaining service life of the screw. They also carry out oil analyses and check deviations in the injection pressure of the electrical machines and the temperature sensors of the mass cylinder.
A careful inspection of the safety-relevant components on your machines enables optimum working conditions for your operators. During the visual and acoustic check, ENGEL service technicians check your entire injection molding machine as well as linear robots for changes. With their years of experience, they know where to look and what to listen for.
The functionality of the machine is thoroughly checked. For example, we measure the platen parallelism, the screw speed, and the power consumption level of the barrel heater. We also check the injection unit, the tension and the wear condition of the drive belts.
After measuring and testing your machines, we also offer adjustment and optimization of the machine functions. As part of preventive maintenance, we perform calibration of the machine movements as well as control parameters.*
*only possible in combination with measuring & testing
With innovative ultrasonic measurements, our service technicians can determine the wear in the plasticizing screw in production-ready condition without disassembly. Regular measurement keeps wear under control and predicts the remaining service life of the screw. They also carry out oil analyses and check deviations in the injection pressure of the electrical machines and the temperature sensors of the mass cylinder.
Your options for maintenance and repair in comparison
Maintenance package care | Service package protect | Service level agreement | |
---|---|---|---|
Occasion-related, one-time maintenance | Annual maintenance and repair if necessary | Regular maintenance and repair with a personalized service contract | |
Maintenance | One time | Annual | Customizable |
Troubleshooting in case of downtime | √ | √ | |
Spare parts and wear parts | √ | √ | |
Spare parts stock | √ | ||
24 months warranty on spare parts | √ | √ | |
Service Tech Availability | √ | ||
Hotline response time (2h) | √ | √ | |
Contract commitment | none | At least 3 years | At least 1 year |
Process optimization | √ | ||
Trainings | √ | ||
Cost control thanks to fixed rates | √ | √ |