Preventive maintenance
Maintenance packages ENGEL care for high-performance injection moulding machines
With preventive maintenance, you ensure long-term value retention and reduced maintenance costs for your injection moulding machines. In addition, you increase availability and ensure that you meet the legally required safety standards. We offer our flexible maintenance packages worldwide - demand-oriented, individual and in accordance with your production schedule.
Through a proactive inspection, you can detect emerging defects or wear conditions of your injection moulding machine at an early stage. In this way, necessary measures can be taken before a machine shutdown occurs. Take advantage of the benefits of preventive maintenance - we record the current condition of your machine so that you can plan repairs in advance. In addition to high availability, you also ensure more safety for your employees and equipment.
With our experience and expertise, we support you in maintaining your injection moulding machines. Our service experts will advise you on the options and support you in selecting the appropriate care maintenance package. When carrying out maintenance work, you can rely on our high, globally consistent service standard.
Whether linear robot, standard machine or customised system - from us you will receive an individualised maintenance package tailored to your requirements. This ranges from simple safety checks and inspections to preventive and proactive maintenance. The result: with the right maintenance, you ensure safety, lasting value and greater production efficiency.
Through a proactive inspection, you can detect emerging defects or wear conditions of your injection moulding machine at an early stage. In this way, necessary measures can be taken before a machine shutdown occurs. Take advantage of the benefits of preventive maintenance - we record the current condition of your machine so that you can plan repairs in advance. In addition to high availability, you also ensure more safety for your employees and equipment.
With our experience and expertise, we support you in maintaining your injection moulding machines. Our service experts will advise you on the options and support you in selecting the appropriate care maintenance package. When carrying out maintenance work, you can rely on our high, globally consistent service standard.
Whether linear robot, standard machine or customised system - from us you will receive an individualised maintenance package tailored to your requirements. This ranges from simple safety checks and inspections to preventive and proactive maintenance. The result: with the right maintenance, you ensure safety, lasting value and greater production efficiency.
Contact our service experts for more information on preventive maintenance in injection moulding.
Preventive maintenance made easy with ENGEL care
Find out how you can maximise the availability and safety of your injection moulding machines with ENGEL. Our service expert Rainer Beutl explains the benefits of preventive maintenance and provides you with the details of our customised maintenance packages.
Careful inspection of safety-relevant components in your systems enables optimum working conditions for your machine operators. During the visual and acoustic inspection, competent ENGEL service technicians check your entire injection moulding machine as well as linear robots for impermissible changes. They have the experience to utilise all their senses to review your machinery.
The functionality of the machine is thoroughly checked. For example, we measure the platen parallelism, the screw speed and the power consumption of the barrel heating. We also check the injection unit, the tension and the wear condition of the drive belts.
After measuring and testing your system, we also offer careful adjustment and optimisation of the machine functions. As part of preventive maintenance, we carry out the calibration of the machine movements as well as control parameters.*
*only possible in combination with measuring & testing
With the innovative ultrasonic measurement, our service technicians can determine the wear in the plasticising screw in the production-ready state without disassembly. Regular measurement keeps wear under control and predict the remaining service life of the screw. They also carry out oil analyses and check deviations in the injection pressure of the electrical machines and the temperature sensors of the mass cylinder.
Careful inspection of safety-relevant components in your systems enables optimum working conditions for your machine operators. During the visual and acoustic inspection, competent ENGEL service technicians check your entire injection moulding machine as well as linear robots for impermissible changes. They have the experience to utilise all their senses to review your machinery.
The functionality of the machine is thoroughly checked. For example, we measure the platen parallelism, the screw speed and the power consumption of the barrel heating. We also check the injection unit, the tension and the wear condition of the drive belts.
After measuring and testing your system, we also offer careful adjustment and optimisation of the machine functions. As part of preventive maintenance, we carry out the calibration of the machine movements as well as control parameters.*
*only possible in combination with measuring & testing
With the innovative ultrasonic measurement, our service technicians can determine the wear in the plasticising screw in the production-ready state without disassembly. Regular measurement keeps wear under control and predict the remaining service life of the screw. They also carry out oil analyses and check deviations in the injection pressure of the electrical machines and the temperature sensors of the mass cylinder.
Your options for maintenance and repair in comparison
Maintenance package care | Service package protect | Service Level Agreement | |
---|---|---|---|
Occasion-related, one-off maintenance | Annual maintenance and repair if necessary | Regular maintenance and repair as part of a personalised service contract | |
Maintenance | Unique | Annual | Individually configurable |
Repair in case of malfunction | √ | √ | |
Spare parts and wear parts | √ | √ | |
Spare parts stock | √ | ||
24 months warranty on spare parts | √ | √ | |
Service Tech Availability | √ | ||
Hotline response time (2h) | √ | √ | |
Binding | none | At least 3 years | At least 1 year |
Optimisation of the injection moulding process | √ | ||
Trainings | √ | ||
Cost control thanks to fixed rates | √ | √ |